Studio 5000 Programming for the Controllogix and Compactlogix PLC

In this Allen Bradley PLC training lesson series, we take you through the basics of connecting to your PLC, understanding the PLC program instructions, and troubleshooting your industrial control systems.

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Course curriculum

1. Getting Started
2. Tell Me About Your PLC Trainer
1. Using Rockwell Automation's Software Portal
2. Downloading Studio 5000 Logix Designer / RsLogix 5000
3. Activate Rockwell Software Using FactoryTalk Activation
1. Wiring Enough to Get Started
2. PLC Output Leakage Current. Do your PLC outputs "glow" slightly?
1. PC to PLC Communications over Ethernet in RsLinx
2. Ethernet Troubleshooting. Configuring IP Address and Subnet
3. Upload a Program From Your PLC
4. Download a Program To your PLC
5. What Can You Learn from a Blank Program?
1. XIC XIO And OTE Bit Instructions
2. Alias Addressing
3. Create A Start/Stop “Seal In”
4. OTL Latch And OTU Unlatch Instructions
5. Differences In The OTE Vs OTL/OTU During Power Up
6. This is the Milestone that Many Never Achieve!
1. Timers TON TOF RTO Explained
2. CTU And CTD Counter Explained
3. Programming A Sample Rate Timer
4. Flash On Flash Off Timer
5. Cascading Timers For Auto Sequencing
6. Cascading Timers Explained
1. PLC Sequence Programming Methods
2. MOV Decimal Method Part 1
3. Counter Single Method Part 2
4. Counter Multiple Method Part 3
5. MOV Binary Method Part 4
6. MUL Binary Method Part 5
7. Seal In Method Part 6
8. Latch Unlatch Method Part 7
9. BSL Bit Shift Left Method Part 8
10. SQI SQO Part 9
1. Adding A Powerflex 525 Drive Over Ethernet
2. Alarming when Ethernet I/O Is Missing
3. Powerflex Analog I/O to Your PLC
4. Setting Up Automatic Device Configuration
5. Replacing a Powerflex 525 That Has Automatic Device Configuration
6. Configuring Ethernet I/O
1. Trainer Meter
2. 2 Wire Current Loop vs 4 Wire Current Source
3. How To Measure A 4-20mA Signal Without Blowing The Fuse In Your Voltmeter
4. Scaling With The CPT Instruction In Ladder Logic
5. Scaling With The SCL Instruction In Function Block
6. Scaling With The SCL Instruction In Structured Text
7. Viewing Tag Values In Structured Text
8. Tank Level Control For A Pump
9. Problem With Scaling 4-20mA With Engineering Units
10. Numbering Systems - Converting Binary Decimal Hexadecimal
11. Analog Bits And Precision. Do They Affect Your Process?
12. Bench Testing A 4-20ma Sensors With A Multimeter And No Power
13. Adding Expansion Modules To An Allen Bradley Compaclogix PLC
14. Adding A 1734-IE2C Expansion Module To An Allen Bradley Compactlogix
15. 2 Wire 4-20mA Analog Sensor To An Allen Bradley Compactlogix
16. 4 Wire 4-20mA Analog Sensor To An Allen Bradley Compactlogix
1. Data Types. BOOL, INT, DINT, And REAL?
2. Arrays. 1, 2, And 3 Dimensional Arrays
3. Indirect Addressing to Store and Retrieve Data
4. Data Logging A Single Event
5. Data Logging Multiple Events To An Array
6. Numbering Systems - Converting Binary Decimal Hexadecimal
7. AVG Average and FOR Loops
8. Swapping Bytes (SINT) And Combining Them Into INT And DINT
1. Reset An Allen Bradley PLC Fault
2. Prevent Array Subscript Too Large Fault An In Allen Bradley PLC
3. Understanding The Key Switch On Allen Bradley PLCs. 3 Positions, 4 Modes. Run Remote Program.
4. In Allen Bradley Studio 5000, What Do The Green Side Bars Mean?
1. AFI Always False Input vs JMP LBL to Disable Rung
2. Program Scan. Why Do My Lights Flicker?
3. How does the ONS work?
4. Duplicate Destructive Bits
1. Panelview 800 Lessons Location
1. Installation And Setup
2. Changing the Motion Controller IP Address
3. Getting Started Wiring
4. Downloading the Add On Instruction
5. Jogging the axis
6. Tweaks To The Studio 5000 Program
7. Indexing Positions
8. Downloading Yamaha TS Manager
1. Notes about this Chapter
2. Product Overview
3. Getting Started
4. IP Configuration
5. Adding to the IO Configuration
6. Motor Configuration - Fighting Error 82
7. Wiring Your Kinetix Trainer
8. MAJ Motion Axis Jog Instruction
9. MAM Motion Axis Move Instruction
10. Duplicating your PLC Program Code
11. MAG Motion Axis Gear Instruction
12. PLC Program Troubleshooting
1. Produced And Consumed Tags In Studio 5000
2. How To Read Data From An Allen Bradley Micro800 PLC To A Controllogix Compactlogix PLC Using Message
3. Studio 5000 Modbus TCP Client Allen Bradley Controllogix Compactlogix
4. Studio 5000 Modbus TCP Server Allen Bradley Controllogix Compactlogix
5. Which Allen Bradley PLC Are You Connected To?
1. What Hardware Do You Need
2. Why Won't Manual Control Work?
3. Does ON OFF Control Work?
4. How To Configure The PIDE Instruction
5. Setting Up Auto Tuning For The PIDE Instruction
6. What Does The P Of PID Do?
7. What Does The I Of PID Do?
8. PID Explained
9. Studio 5000's Velocity Equation vs the Positional Equation
1. Compactlogix HSC High Speed Counter Configuration In Studio 5000
2. Math For Rotary Motion To Linear Motion Conversions On Servos
3. Configuring Compactlogix Universal Inputs For RTD Temperature Sensors
4. Programming Manchester Code In Allen Bradley Studio 5000 For Wago
5. Simulate An Encoder With A Periodic Task In Studio 5000
1. How to Program Allen Bradley PLC Training for Beginners
2. Studio 5000 Timer and Counter Instruction Basics
3. Ethernet Troubleshooting. Configuring IP Address and Subnet
4. Sequencing Machine Steps
5. 4-20mA Current Signal? Wiring, Scaling, Programming, Troubleshooting
6. Configuring 3rd Party Devices in Studio 5000
7. PLC Troubleshooting 101. Basic Steps to Diagnose and Fix Your Machine
8. Troubleshooting a Start/Stop Float Switch PLC Logic for a Pump
1. Studio 5000 Discover Module To Add To IO Configuration
2. New ControlLogix 5580. Downloading Your First Program
3. Create A New 5069 Compactlogix Studio 5000 PLC Program
1. PC to PLC Communications over USB in RsLinx
2. Load Resistor Values To Read 4-20mA Sensors With 0-10 Inputs
3. How To Upgrade Multiple Controllogix And Compactlogix PLCs At One Time Using Controlflash Plus
4. Troubleshooting RsLinx Browsing Problems Caused By Harmony Files
5. Solve The Yellow Question Mark On Allen Bradley Devices In RsLinx By Downloading EDS From The Device
6. Controlflash Plus For Controllogix Compactlogix Firmware Upgrade
7. Studio 5000 How To Downgrade The Firmware Of A Controllogix Or Compactlogix PLC
8. How To Use Controlflash Plus To Fix Download Problems To An Allen Bradley Controllogix PLC
9. Compactlogix NEW Out Of The Box Setup In Studio 5000
10. Version 36 Major Instruction Changes!
11. Testing 4-20mA Sensors With A 9V Battery And A $10 Multimeter
12. Studio 5000 Automatic Project Recovery vs Backup

About this course

$5.00 / month with 7 day free trial
135 lessons

Course Overview:

Unlock the full potential of Rockwell Automation’s Studio 5000 with our comprehensive training course designed for both ControlLogix and CompactLogix PLCs. This course offers a deep dive into Studio 5000 programming, empowering you to effectively design, implement, and troubleshoot automation systems with confidence.

What You Will Learn:

Introduction to Studio 5000:
- Software Interface: Gain familiarity with the Studio 5000 programming environment, including its features and capabilities.
- Project Setup: Learn how to create and manage projects, configure hardware, and set up communication settings.
Programming Fundamentals:
- Ladder Logic, Function Block Diagram, and Structured Text: Master the core programming languages used in Studio 5000.
- Tags and Data Types: Understand how to use tags, data types, and structures to efficiently manage and manipulate data.
Advanced Programming Techniques:
- Add-On Instructions: Explore advanced programming features like custom add-on instructions to streamline complex tasks.
- Data Handling and Communication: Learn how to handle data effectively, set up inter-process communication, and integrate various control elements.
Troubleshooting and Optimization:
- Diagnostic Tools: Utilize Studio 5000’s built-in diagnostic tools to identify and resolve programming and operational issues.
- Performance Tuning: Discover strategies for optimizing code and improving system performance.
Hands-On Experience:
- Practical Exercises: Engage in hands-on labs and real-world scenarios to apply your knowledge and reinforce learning.
- Project Work: Develop and test projects to simulate actual industrial applications and gain practical insights.

Course Benefits:

Meet Your Guide: Our courses are led by Tim Wilborne who has extensive experience in automation and control systems.
Comprehensive Coverage: From basics to advanced topics, our course covers all aspects of Studio 5000 programming for both ControlLogix and CompactLogix PLCs.
Flexible Learning: Choose from various formats including in-person classes and online sessions to fit your schedule and learning preferences.
Support and Resources: Benefit from comprehensive course materials to enhance your learning journey.

Who Should Sign Up:

Engineers and Technicians: Ideal for professionals looking to enhance their programming skills and expertise with Rockwell Automation’s Studio 5000.
Automation Students: Perfect for students and aspiring engineers seeking to build a strong foundation in PLC programming.
Industry Professionals: Beneficial for those involved in designing, implementing, and maintaining automation systems.

Enroll Today:

Ready to master Studio 5000 programming and elevate your PLC skills? Contact us now to enroll in the Studio 5000 Programming for ControlLogix and CompactLogix PLCs course and take the next step in your professional development.