Industrial Control Wiring, AC Drives, and 3 Phase Motors

Start by learning the basics such as types of industrial devices, how to wire them, and how to troubleshoot them. Then we will talk about single and 3 phase AC power, how it is used to make a motor rotate, how to generate 3 phase power

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Course curriculum

1. Using a Multimeter, Voltmeter, Ammeter, and an Ohmmeter
2. Fluke T6-1000 with Field Sense. My New Favorite Meter!
3. Which Multimeter Should You Buy?
4. What CAT Rating Do You Need in a Multimeter?
5. Do You Really Need a Fluke Multimeter?
1. Reading Electrical Wiring Diagrams And Understanding Schematic Symbols
1. Industrial Switch Types | Toggle, Push Button, Selector Switch, Etc.
2. Electrical Contacts - Normally Open And Normally Closed Contacts
3. Sensor Types Explained. Inductive Proximity, Photoelectric, Capacitive
4. Control Wiring - Sinking and Sourcing, NPN-PNP Devices and PLC Inputs
5. PNP vs NPN Sensors. Could Your Machine Have this Problem?
6. IO Link Explained. Configure Your Sensors Faster and Get Diagnostics
7. Thermocouple vs RTD. Differences and How Temperature Sensors Work
1. Relay Coils and Contact Explained
2. How to Wire a Relay or Contactor Coil and Contact
3. Relay Diodes. What Happens if You Connect a Polarized Relay Backwards?
4. How to Select a Relay. 4 Things YOU Must Know
5. What is a Solid State Relay? Advantages over Mechanical
6. Contactors, Relays and Overloads. Don't BURN your motor up!
1. How to Wire Series and Parallel Control Circuits
2. Control Wiring - 2 Wire Control - ON/OFF Circuit
3. How to Wire a HOA Hand Off Auto Control Circuit
4. Hand Off Auto Circuit that Does NOT Start After a Power Failure
1. Resistor Color Code Chart and Standard Resistor Values
2. Wiring - What is VA Volt-Amps and KVA Kilovolt-Ampere and How to Calculate It
3. Wiring - Maximum Number of Conductors in Conduit
4. Ohm's Law Power Formulas and Pie Chart
5. Wire Size and Voltage Drop for Amps - 480/277 VAC
1. Front Keypad And Setting Basic Parameters
2. Reset To Factory Defaults
3. Viewing Input Status
4. 2 Wire Control. Wire And Configure
5. 3 Wire Control. Wire And Configure For a Start/Stop
6. Wire Reverse Operation
7. Wire a Potentiometer Speed Control
8. Backup Your Powerflex 525 with Connected Components Workbench
9. Upload And Download Parameters From a Control Module
10. How To Remove The Control Module
11. Wiring an Encoder to a Pulsed Input
12. Install And Configure an Encoder Module
13. GFCI On An AC Drive? Yes And No.
1. How Do AC Motors Rotate?
2. Motor Poles & RPM
3. Proof that Magnetic Fields Make Motors Rotate
4. Contactors, Relays And Overloads. Don't BURN Your Motor Up!
5. Horsepower And Amps Of 230VAC And 460VAC 3 Phase 60hz Electric Motors
6. Horsepower And Amps Of 120VAC 1 Phase 60hz Electric Motors
1. AC Drives that Support Single Phase Input
2. Rotary Phase Converter Including 480VAC
3. How Does A Rotary Phase Converter Work?
4. How does a Rotary Phase Converter Make TRUE 120 Degree 3 Phase Power?
5. Rotary Converters and Backfeeding Transformers For 240VAC/480VAC 3 Phase Power
6. Do Rotary Phase Converters Hurt Sensitive Electronics?

About this course

Free
53 lessons

Course Overview:

Enhance your skills in industrial control systems with our comprehensive Industrial Control Wiring Training course. This hands-on program is designed to provide a thorough understanding of control wiring practices, essential for designing, installing, and maintaining robust and reliable industrial control systems.

What You Will Learn:

Introduction to Control Wiring:
- Fundamentals of Control Systems: Understand the key components and principles of UL 508A industrial control systems, including relays, sensors, actuators, and controllers.
- Wiring Standards: Learn about industry standards and best practices for control wiring to ensure safety and reliability.
Wiring Techniques and Practices:
- Circuit Design: Explore techniques for designing control circuits, including the selection and configuration of wiring components.
- Wiring Methods: Gain hands-on experience with various wiring methods, including point-to-point, terminal blocks, and wiring diagrams.
Component Connections and Terminations:
- Wiring Components: Learn to wire and connect control devices such as switches, sensors, and motors to PLCs and other control systems.
- Proper Terminations: Master techniques for properly terminating wires and cables to ensure secure and reliable connections.
Troubleshooting and Maintenance:
- Diagnostic Tools: Use tools and techniques to troubleshoot common wiring issues and ensure the proper functioning of control systems.
- Maintenance Practices: Develop best practices for maintaining and inspecting control wiring to prevent and resolve issues.
Hands-On Training:
- Practical Exercises: Engage in hands-on exercises and projects to apply your knowledge of control wiring in real-world scenarios.
- Lab Work: Work with actual control wiring systems to gain practical experience and reinforce learning.

Course Benefits:

Meet Your Guide: Our courses are led by Tim Wilborne who has extensive experience in automation and control systems.
Comprehensive Coverage: The course provides detailed instruction on all aspects of control wiring, from basic principles to advanced practices.
Flexible Learning Options: Choose from in-person classes, live online sessions, or custom training solutions to fit your schedule and needs.
Supportive Resources: Access detailed course materials to enhance your understanding and skills.

Who Should Attend:

Electrical Engineers and Technicians: Ideal for professionals seeking to improve their skills in industrial control wiring and systems.
Students and Aspiring Technicians: Perfect for those looking to build a strong foundation in control wiring and electrical systems.
Automation Specialists: Beneficial for individuals involved in designing, installing, and maintaining industrial control systems.

Enroll Today:

Ready to advance your expertise in industrial control wiring? Contact us today to enroll in our Industrial Control Wiring Training course and start developing the skills needed for successful control system installations and maintenance.